Making defects ‘sing’ in 3D-printed metal parts
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Updates every hour. Last Updated: 20-May-2025 00:10 ET (20-May-2025 04:10 GMT/UTC)
Additive manufacturing, or 3D printing, has drastically improved the uniformity and speed of metal parts manufacturing, but the printed parts are often plagued with defects, such as pores, that limit their performance. The process also requires an inspection of each part after printing, which can slow down production and limit where parts can be made.
Christopher Kube, associate professor of engineering science and mechanics in the Penn State College of Engineering, was selected to lead a multidisciplinary team on a two-year, $1 million grant from the Structures Uniquely Resolved to Guarantee Performance (SURGE) program of the federally funded Defense Advanced Research Projects Agency (DARPA) to develop a method to detect, measure and localize porosity defects inside 3D-printed metal parts while they are being made.
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